Concrete Cutting Cutter Boxford MA Mass Massachusetts
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For
maximum density the interstices or voids between the stones forming the coarse
aggregate should be completely filled by the fine aggregate, and all remaining
voids by the cement paste, which also, if it is to perform its function as a
glue binding the whole mass together, must coat completely every particle.
Practically never, however, is the cement content determined by study of the
voids in either the fine aggregate or in the combined aggregate. Instead the
cement is made to bear that ratio, to the total aggregate which experience has
proved to be sufficient for ensuring the desired strength. The strongest
possible concrete with the given material and assumed cement-aggregate ratio is
then assured (assuming the theory and method to be correct) by taking slightly
more than enough fine aggregate (5 per cent to 10 per cent excess) to fill the
voids in the coarse aggregate, this excess being necessary because the measured
voids are increased by the wedging apart of the stones by the mortar.
16.
Arbitrary Proportions. Measurements show that much of the aggregate in everyday
use contains approximately 50 per cent of voids. This early suggested the
simple 1 to 2 ratio of fine and coarse aggregates which is so commonly used.
The cement is combined in the proportions which tests have seemed to show
necessary for obtaining the required strength, for example, 1 part cement to
412 parts of fine and coarse aggregates, measured separately, for a strong
concrete for columns, a mix usually expressed as 1-1-3. Most of the concrete in
this country has been mixed in such proportions as 1-2-4, 1-3-6, etc., as fixed
by ordinary practice and usage. Where good judgment has been shown in choice of
aggregates and in workmanship the result has been good sound concrete. To speak
of these proportions as Arbitrary is something of a misnomer. It would be more
accurate to speak of proportioning by the Assumption of Average Void
Conditions. Obviously when the aggregates vary much from the assumed average,
as when they are poorly screened and there is considerable overlapping of
sizes, the resulting mixes will be unsatisfactory. Where a job is large enough
to support laboratory tests more careful proportioning will unquestionably
result in stronger and more economical concrete. Furthermore, aggregates of
unknown quality not only should be tested before being used as described above
(Arts. 9-10) but also they should be subjected to a screen test before deciding
on proportions for work of any importance.
17.
Mechanical Analysis. In 1907 William B. Fuller and Sanford E. Thompson made
public 1 a method of combining various aggregates to give the densest mixture
by means of sieve analyses of the materials. The grading of any aggregate may
be recorded graphically by a curve as in Fig. 1, the abscissa of any Diameters
of Sand in Inches point indicating the size and the ordinate indicating the
percentage of the material finer than that size. Messrs. Fuller and "The
Laws of Proportioning Concrete," Transactions Am. Soc. C. E., Volume LIX,
page 67, 1907. A full description of this method is given in "Concrete,
Plain and Reinforced," 3rd Edition, Taylor & Thompson.
Thompson
showed that when any concrete aggregates are combined so that the resulting
mixture is the densest possible for that material, the grading curve for that
mixture is, very closely, the combination of a straight line and an ellipse.
Furthermore they showed "that a curve of substantially the same form would
fit different materials” and save data for constructing this maximum density
curve for a variety of aggregates: crushed rock, gravel and sand. Knowing thus
the ideal curve, any given aggregates may be analyzed, their grading curves
plotted and, by cut and try methods, and the proportions determined that will
result in the curve most closely approximating the ideal.
Are You in Boxford Massachusetts? Do You
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