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The
accuracy with which this may be done depends upon the number of separate sizes
into which the aggregates are divided. In this method the cement sometimes is considered
as part of the sand; sometimes its curve is plotted and used in combination
with those of the coarser materials. It is more important that the actual
grading curve fit the ideal in the sand-cement portion than in that of the
coarse aggregate. For best results the actual curve should intersect the
theoretical approximately on the 40 per cent line. Here the dot and dash line
represents the combination of the materials in the proportions stated, the
measurements being by weight. In this case it was decided to make the actual
curve coincide with the ideal at the 0.25 in. opening, about 37 percent. The
1916 Joint Committee recommended that "the proportions should be carefully
determined by density experiments and the grading of the fine and coarse aggregates
should be uniformly maintained, or the proportions changed to meet the varying
sizes. For reinforced concrete construction, one part of cement to a total of
six parts of fine and coarse aggregates, measured separately, should generally
be used. For columns richer mixes are preferable. In massive masonry or rubble
concrete a mixture of 1:9 or even 1:12 may be used. These proportions should be
determined by the strength or other qualities required in the construction at
the critical period of use." Density experiments are easily made by
determining the heaviest of a series of trial mixes of equal volume, made with
varying proportions of the ingredients, the cement ratio alone being fixed. It
is important that all of these trial batches be of the same working consistency
and compacted in the container in a uniform manner. Sometimes dry aggregates
alone are combined and studied in this way. This is a very useful method of
proportioning and one especially easy of application in checking the daily work
in the field. It is generally used as a check on the method of Mechanical
Analysis.
The
1916 Joint Committee Report gives the following table of the ultimate
compressive strength that may be expected from different mixtures: In lbs. per
sq. in. at an age of 28 days, testing cylinders 8 in. in diameter and 16 in.
long, made, stored, and tested under laboratory conditions. * Combined volume
fine and coarse aggregate measured separately. Professor Abrams states that
"with given concrete materials and conditions of test the quantity of
mixing water used determines the strength of the concrete, so long as the mix
is of a workable plasticity." The equation expressing this relation he found
to be for average conditions. It must be kept in mind that these equations hold
only for a workable mix. The limitations in the application of the water- ratio
theory indicated in the following quotation are largely met by the requirement
that the concrete must be of workable consistency. "So far as these tests
indicate, it may be concluded that the expression 14,000 divided by 7 raised to
a power equal to the water-cement ratio, is a fair measure of the strength of
concrete, provided that at least one-third of the aggregate is sand (that is
smaller than a No. 4 sieve) and that the quantity of coarse aggregated any one
size is not less than one-third as great as that of the next larger size. Other
tests not included in the investigation indicate also that the sand should not
be more than half the total aggregate in order to meet this criterion."
Two and a half gallons of water are sufficient for the hydration of a sack of
cement, usually taken to be hardened. The diagrams and tables in this article and
the next are from the pamphlet "Design and Control of Concrete
Mixtures," published by the Portland Cement Association. Professor Abrams
developed a measure of their size and grading which he named the Fineness
Modulus. This modulus (or measure of fineness) is the sum of the percentages of
the material coarser than the opening of each of the following standard series
of sieves: 100, 50, 30, 16, 8, 4.
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